Don't Be Fooled By A Price Sheet - How To Determine What You Will Really Pay To Find Your Non-Surfacing Leaks |
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Scenario: 25 mile Pipeline;
10” Pipe; Valves every 5 miles |
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General Contractor (GC) – includes
Excavation Crew with Equipment and Welder with Equipment |
Hydro-Test Contractor with
Equipment (HT) |
Freeze Plug Contractor with
Nitrogen (FP) |
SF6 LD Crew with
Equipment (SF6) |
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$6,500 per day |
$1,500 per day |
$10,000 per day |
$1,250 per day |
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Option 1:
Isolation and Excavation |
Option 2: SF6
Leak Detection |
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Step |
Contractors Involved |
Projected Cost |
Step |
Contractors Involved |
Projected Cost |
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Day 1 (Fill) |
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¨
Fill Pipeline |
HT GC |
$1,500 $6,500 |
¨
Fill
Pipeline ¨
Inject
SF6 (cost of Tracer Gas added to SF6 crew cost) |
HT GC SF6 |
$1,500 $6,500 $4,250 |
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Day 1 Sub-Total |
$8,000 |
Day 1 Sub-Total |
$12,250 |
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Day 2 (Pressure Up and Isolate) |
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¨
Pressure
up ¨
Isolate
suspicious section(s) by closing valves (objective is to narrow down to
smallest segments possible) |
HT GC |
$1,500 $6,500 |
¨
Pressure
up ¨
Isolate
suspicious section(s) by closing valves (objective is to narrow down to
smallest segments possible) |
HT GC SF6 |
$1,500 $6,500 $1,250 |
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Day 2 Sub-Total |
$8,000 |
Day 2 Sub-Total |
$9,250 |
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Day 3 (Continue Isolation) |
Day 3 (Leak Detection) |
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¨
Excavate,
cut and insert Freeze Plug to divide five mile section into two 2 1/2 mile
sections ¨
Pressure
up sections to see if suspicious section isolated |
HT GC FP |
$1,500 $6,500 $10,000 |
¨
Probe
(GC) and perform SF6 Leak Detection (SF6) on suspected 5
mile section |
HT GC SF6 |
$1,500 $6,500 $1,250 |
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Day 3 Sub-Total |
$18,000 |
Day 3 Sub-Total |
$9,250 |
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Day 4 (Continue Isolation) |
Day 4 (Find/Repair Leak) |
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¨
Excavate,
cut and insert Freeze Plug to divide each 2 1/2 mile section into two 1 1/4
mile sections ¨
Pressure
up sections to see if suspicious section isolated |
HT GC FP |
$1,500 $6,500 $10,000 |
¨
Strip pipeline at specified leak
location ¨
Repair leak and pressure up to verify
that it passes Hydro-Test |
HT GC SF6 |
$1,500 $6,500 $1,250 |
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Day 4 Sub-Total |
$18,000 |
Day 4 Sub-Total |
$9,250 |
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Day 5 (Continue Isolation) |
Projected Total Cost |
$40,000 ² |
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¨
Excavate, cut and insert Freeze
Plug to divide each 1 1/4 mile section into two 5/8 mile sections ¨
Pressure up sections to see if
suspicious section isolated |
HT GC FP |
$1,500 $6,500 $10,000 |
²
For 87% of SF6
projects performed on a pipeline matching the
one in this scenario, ALL leaks would be found in first
two days of leak
detection. Therefore, the total projected days and
cost would not increase. |
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Day 5 Sub-Total |
$18,000 |
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Day 6 (Continue Isolation) |
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¨
Excavate,
cut and insert Freeze Plug to divide each 5/8 mile section into two 5/16 mile
sections ¨
Pressure
up sections to see if suspicious section isolated |
HT GC FP |
$1,500 $6,500 $10,000 |
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Day 6 Sub-Total |
$18,000 |
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Day 7 (Continue Isolation) |
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¨
Excavate,
cut and insert Freeze Plug to divide each 5/16 mile section into two 5/32
mile sections ¨
Pressure
up sections to see if suspicious section isolated |
HT GC FP |
$1,500 $6,500 $10,000 |
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Day 7 Sub-Total |
$18,000 |
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Day 8 (Find/Repair Leak) |
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¨
Strip
suspicious section to look for non-surfacing leak(s) ¨
If
leak found, repair leak and pressure up to verify that it passes Hydro-Test |
HT GC |
$1,500 $6,500 |
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Day 8 Sub-Total |
$8,000 |
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Projected Total Cost |
$114,000 * |
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*
Assumes that the leak is
found in first stripped section and it was the only leak present in the
five mile section.
If additional leaks
were present, the total
projected days and
cost would increase. |
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