Don't Be Fooled By A Price Sheet -

How To Determine What You Will Really Pay To Find Your Non-Surfacing Leaks

Scenario:  25 mile Pipeline; 10” Pipe; Valves every 5 miles

General Contractor (GC) – includes Excavation Crew with Equipment and Welder with Equipment

Hydro-Test Contractor with Equipment (HT)

Freeze Plug Contractor with Nitrogen (FP)

SF6 LD Crew with Equipment (SF6)

$6,500 per day

$1,500 per day

$10,000 per day

$1,250 per day

Option 1:  Isolation and Excavation

Option 2:  SF6 Leak Detection

Step

Contractors Involved

Projected Cost

Step

Contractors Involved

Projected Cost

Day 1 (Fill)

¨      Fill Pipeline

HT

GC

$1,500

$6,500

¨       Fill Pipeline

¨       Inject SF6 (cost of Tracer Gas added to SF6 crew cost)

HT

GC

SF6

$1,500

$6,500

$4,250

Day 1 Sub-Total

$8,000

Day 1 Sub-Total

$12,250

Day 2 (Pressure Up and Isolate)

¨       Pressure up

¨       Isolate suspicious section(s) by closing valves (objective is to narrow down to smallest segments possible)

HT

GC

$1,500

$6,500

¨       Pressure up

¨       Isolate suspicious section(s) by closing valves (objective is to narrow down to smallest segments possible)

HT

GC

SF6

$1,500

$6,500

$1,250

Day 2 Sub-Total

$8,000

Day 2 Sub-Total

$9,250

Day 3 (Continue Isolation)

Day 3 (Leak Detection)

¨       Excavate, cut and insert Freeze Plug to divide five mile section into two 2 1/2 mile sections

¨       Pressure up sections to see if suspicious section isolated

HT

GC

FP

$1,500

$6,500

$10,000

¨       Probe (GC) and perform SF6 Leak Detection (SF6) on suspected 5 mile section

HT

GC

SF6

$1,500

$6,500

$1,250

Day 3 Sub-Total

$18,000

Day 3 Sub-Total

$9,250

Day 4 (Continue Isolation)

Day 4 (Find/Repair Leak)

¨       Excavate, cut and insert Freeze Plug to divide each 2 1/2 mile section into two 1 1/4 mile sections

¨       Pressure up sections to see if suspicious section isolated

HT

GC

FP

$1,500

$6,500

$10,000

¨     Strip pipeline at specified leak location

¨     Repair leak and pressure up to verify that it passes Hydro-Test

HT

GC

SF6

$1,500

$6,500

$1,250

Day 4 Sub-Total

$18,000

Day 4 Sub-Total

$9,250

Day 5 (Continue Isolation)

Projected Total Cost

$40,000 ²

¨       Excavate, cut and insert Freeze Plug to divide each 1 1/4 mile section into two 5/8 mile sections

¨       Pressure up sections to see if suspicious section isolated

HT

GC

FP

$1,500

$6,500

$10,000

²      For 87%  of  SF6  projects  performed on a pipeline

         matching the one in this scenario, ALL leaks would

         be  found  in  first   two   days   of   leak   detection.

         Therefore,  the  total  projected  days  and  cost

         would not increase.

 

Day 5 Sub-Total

$18,000

 

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Day 6 (Continue Isolation)

¨       Excavate, cut and insert Freeze Plug to divide each 5/8 mile section into two 5/16 mile sections

¨       Pressure up sections to see if suspicious section isolated

HT

GC

FP

$1,500

$6,500

$10,000

Day 6 Sub-Total

$18,000

Day 7 (Continue Isolation)

¨       Excavate, cut and insert Freeze Plug to divide each 5/16 mile section into two 5/32 mile sections

¨       Pressure up sections to see if suspicious section isolated

HT

GC

FP

$1,500

$6,500

$10,000

Day 7 Sub-Total

$18,000

Day 8 (Find/Repair Leak)

¨       Strip suspicious section to look for non-surfacing leak(s)

¨       If leak found, repair leak and pressure up to verify that it passes Hydro-Test

HT

GC

$1,500

$6,500

Day 8 Sub-Total

$8,000

Projected Total Cost

$114,000 *

*         Assumes that the leak is found in first stripped section and it was

        the  only  leak  present  in  the   five   mile   section.    If additional

        leaks were  present,  the  total  projected  days  and  cost

        would  increase.